Our service for your needs

Discover our wide range of services

Theo Hillers GmbH

We offer you:

Consulting:
Our experienced team will be happy to support you on your journey from the vision to the finished plastic product or assembly.

Process development:
With extensive expertise and many years of experience in the industry, our focus is on process development. This enables us to ensure that every phase of your project is optimally tailored to your needs. By using computer-aided simulations, we can identify potential risks in the early stages of the process and thus maximize the efficiency and quality of our solutions.

Prototype development:
In the initial phase of your project, we offer you targeted support by providing prototypes – tailored to your needs and ideas. Depending on the specific requirements of your application, these prototypes can be produced either by 3D printing or by injection moulding using specialized prototype tools .

In this way, we ensure that you receive valuable feedback on your product at an early stage and can make adjustments.

Our services at a glance

  • Technical advice and practical support during the implementation phase
  • Injection molding simulation based on customer data
  • 3D printing of patterns
  • Prototype tools for test parts
  • Statistical design of experiments (DoE) for process optimization

Consulting:
Our experienced team accompanies you from the vision to the finished plastic product or assembly.

Development/process development:
We rely on process development to achieve optimum results in every phase of your project. Computer-aided simulations help us to identify risks at an early stage and increase quality.

Prototype development:
In the initial phase of your project, we provide prototypes. These can be produced using 3D printing or injection molding with prototype tools as required. This gives you valuable feedback in a timely manner and allows you to make adjustments.

We ensure the consistent quality of our high-quality injection molds thanks to our state-of-the-art toolmaking department. This offers us maximum flexibility in tool maintenance, spare parts production and even the complete construction of injection molds.

Toolmaking is supplemented by our special machine construction, in which product-specific production automation can be manufactured.

  • CNC milling (high-speed milling with 5 axes)
  • CNC erosion machines
  • Wire erosion machine
  • CNC automatic lathes
  • Copy grinding machine
  • Surface grinding machine
  • Cylindrical grinding machine
    (inside/outside)
  • Contour grinding machine

With our modern machinery of over 80 plastic injection molding machines, we process almost all thermoplastics into high-quality injection molded parts.

We have machines with clamping forces of 150 kN to 5,500 kN in single and multi-component technology at our disposal.

Immediate product finishing or testing can be carried out immediately using individual automation technology on the injection molding machine.

  • Clamping forces from 150-5,500 kN
  • Removal and packaging with fully automated robots
  • Single and multi-component technology
  • Inlay technique
  • Fabric overmolding
  • 100 % inline testing

Depending on customer requirements, the degree of automation of product finishing can range from manual assembly to fully automated component assembly.

  • Leak tests
  • Ultrasonic and vibration welding
  • Gluing
  • Printing
  • Heat sealing
  • Proper storage
  • Fast availability and reliable delivery
  • EDI interfaces
  • Labeling according to customer requirements
  • 3,500 m² storage capacity
  • FiFo
  • Consignment warehouse
  • Just in time
  • Just in Sequence

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